Full Federal Circuit Set to Consider Changing the Test for Obviousness of Design Patents

Last week, the Federal Circuit decided to consider, en banc, whether the Supreme Court’s 2007 KSR decision regarding obviousness overruled the Federal Circuit’s decades-old Rosen and Durling tests for design patents, setting in motion a potential lowering of the bar for obviousness.

The framework for determining whether a design patent is obvious traces back to two decisions from the eighties and nineties. In re Rosen, 673 F.2d 388 (CCPA 1982), established what constitutes a primary reference for assessing whether a design patent is obvious. For a reference to qualify as a primary reference under Rosen, the reference needs to show design characteristics that are “basically the same” as the claimed design. Durling v. Spectrum Furniture Co., 101 F.3d 100 (Fed. Cir. 1996), established the following two-part test for obviousness of design patents based on the standard set forth in Rosen: (1) whether there is a primary reference (a “Rosen reference”) with characteristics that are “basically the same” as the claimed design by discerning the visual impression of the design as a whole; and (2) if there is a Rosen reference, whether an ordinary designer would have modified the Rosen reference to create a design with the same overall visual appearance as the claimed design?

The Federal Circuit’s decision to grant en banc review stems from a Patent Trial and Appeal Board (“PTAB”) decision in an inter partes review (“IPR”) of U.S. Patent No. D797,625 (the “’625 patent”). In particular, in February of 2020, LKQ Corporation and Keystone Automotive Industries, Inc. (“Petitioners”) filed a petition for IPR of the sole claim of GM Global Technology Operations LLC’s ’625 patent for a vehicle front fender. Petitioners asserted three grounds of unpatentability, including one ground of anticipation and two grounds of obviousness.

The PTAB instituted trial but ultimately found that Petitioners had “not demonstrated by a preponderance of the evidence that the sole claim of the ’625 patent [wa]s unpatentable.”

Petitioners appealed and argued “that the Supreme Court’s decision in KSR [International Co. v. Teleflex Inc., 550 U.S. 398 (2007)] implicitly overruled the long-standing Rosen and Durling tests for obviousness of design patents, and therefore the Board’s decision applying such test[s] must at least be vacated and remanded.”

In January 2023, a Federal Circuit panel in a per curiam decision affirmed the PTAB’s decision and declined to overrule Rosen or Durling. The panel explained that “KSR did not involve or discuss design patents, which is the type of patent we have here before us and that was addressed by Rosen and Durling.” The panel further explained as follows:

And we note that in the more than fifteen years since KSR was decided, this court has decided over fifty design patent appeals. In these appeals, this court has continually applied Rosen and Durling just as it had in the decades preceding. Notably, the correctness of our current law in light of KSR was raised in only two of those over fifty appeals, only tangentially, and not addressed in our decisions in those two cases. This challenge is therefore an outlier.

Despite the panel’s assertion that Petitioners’ challenge was “an outlier,” the Federal Circuit granted Petitioners’ petition for rehearing en banc. The Federal Circuit posed the following questions for briefing:

A. Does KSR International Co. v. Teleflex Inc., 550 U.S. 398 (2007), overrule or abrogate In re Rosen, 673 F.2d 388 (CCPA 1982), and Durling v. Spectrum Furniture Co., Inc., 101 F.3d 100 (Fed. Cir. 1996)?

B. Assuming that KSR neither overrules nor abrogates Rosen and Durling, does KSR nonetheless apply to design patents and suggest the court should eliminate or modify the Rosen-Durling test? In particular, please address whether KSR’s statements faulting “a rigid rule that limits the obviousness inquiry,” 550 U.S. at 419, and adopting “an expansive and flexible approach,” id. at 415, should cause us to eliminate or modify: (a) Durling’s requirement that “[b]efore one can begin to combine prior art designs . . . one must find a single reference, ‘a something in existence, the design characteristics of which are basically the same as the claimed design,’” 101 F.3d at 103 (quoting Rosen, 673 F.2d at 391); and/or (b) Durling’s requirement that secondary references “may only be used to modify the primary reference if they are ‘so related to the primary reference that the appearance of certain ornamental features in one would suggest the application of those features to the other,’” id. at 103 (quoting In re Borden, 90 F.3d 1570, 1575 (Fed. Cir. 1996)) (internal alterations omitted).

C. If the court were to eliminate or modify the Rosen-Durling test, what should the test be for evaluating design patent obviousness challenges?

D. Has any precedent from this court already taken steps to clarify the Rosen-Durling test? If so, please identify whether those cases resolve any relevant issues.

E. Given the length of time in which the Rosen-Durling test has been applied, would eliminating or modifying the design patent obviousness test cause uncertainty in an otherwise settled area of law?

F. To the extent not addressed in the responses to the questions above, what differences, if any, between design patents and utility patents are relevant to the obviousness inquiry, and what role should these differences play in the test for obviousness of design patents?

The Federal Circuit invited the views of the United States as amicus curiae. Based on previous appeal timeframes, a decision may be expected in mid-to-late 2024.

Revised July 13, 2023.