In recent years, viral videos featuring a surprising topic have racked up millions of views on social media. Not videos of a celebrity doing something outrageous, a heartwarming animal rescue, or comical mishap with witty captions. Instead, these videos feature something far more common in recent years: empty shelves at grocery stores and other retailers. Some of the more popular videos showcase an empty supermarket shelf being magically re-filled with products popping in seemingly out of thin air. Particularly since the COVID-19 pandemic, empty store shelves have become a common occurrence due to product shortages and other disruptions in global supply chains. These viral videos and the lingering supply chain disruptions from the recent pandemic provide a vivid reminder of how supply chain management impacts our everyday lives.
While watching these mesmerizing videos, most viewers will not realize the complex network of suppliers, manufacturers, distributors, and retailers all working together – often under complex commercial contracts designed to mitigate and allocate risk among the parties – to ensure the products are available when consumers want them. For example, consider a quick stop at the grocery store to pick up some milk and bread from the bakery. The wheat used to make the bread was likely harvested months ago on farms located thousands of miles away and then transported to a mill to be ground into flour, packaged, and shipped to the bakery. The milk came from cows on a dairy farm, was then processed at a plant and ultimately distributed to the store just in time for your shopping trip.
Supply chain management is essentially what ties all of these pieces together: it is the combinations of art and science to coordinate the flow of goods and services from the point of origin to the point of consumption, in the most efficient and cost-effective manner possible, keeping customer satisfaction in mind every step of the way. But supply chain management is not only about moving products from point A to point B. Some of the keys to successful supply chain management are optimizing every step (or link) in the supply chain, including: forecasting demand, managing inventory levels, streamlining production processes, and mitigating risks like disruptions in transportation or natural disasters. In essence, supply chain management is the invisible hand that keeps our shelves stocked, our businesses running smoothly, and our lives moving forward seamlessly.
For this first article in our blog series exploring various legal issues and considerations related to supply chain management, we will briefly summarize the principles, strategies, and innovations driving supply chain management in the 21st century. In subsequent articles, we will then take a deeper dive with each article focusing on specific aspects of the topics below.
Key Aspects of Supply Chain Management
Planning is the first stage to consider in supply chain management. It is one of the most important aspects of effective supply chain management. Planning and accounting for all of the resources needed to manufacture products will be available when needed in order to meet consumer demand. Some planning activities include:
- Using forecasting tools to determine consumer demand
- Determining the type and amount of materials required for each phase in the manufacturing process based on that demand
- Aligning staffing with production needs
- Establishing metrics to measure supply chain efficiency and performance.
Procurement (sometimes referred to as Sourcing)involves selecting suppliers, negotiating prices and, ultimately building strong relationships with those suppliers. Companies should collaborate with suppliers to procure the required materials as determined in the planning stage. Sourcing and Procurement includes:
- Ensuring that raw materials align with manufacturing specifications
- Checking that supplier costs are competitive with the market
- Verifying the supplier’s reputation.
At this stage, companies should also engage the services of qualified legal counsel with expertise specifically in Supply Chain and Commercial Contracting to ensure the manufacturing, supply or other agreements protect the company’s interests while allocating and mitigating risks consistent with terms considered customary in the applicable market, including product warranty, limitations on the types and amount of potential liability and appropriate indemnification and other provisions standard in the market.
Manufacturing the final product using the raw materials or components procured from suppliers, which involves:
- Managing labor and machinery
- Tracking raw material usage and waste
- Quality testing and inspection
- Product packaging.
In some cases, a company might outsource the manufacturing function to a third party – under a contract manufacturing or private label supply agreement – who manufactures the product according to the company’s specifications and the company then distributes that product as its own.
Inventory Management is often considered one of the most critical aspects of supply chain management, which involves monitoring stock levels, forecasts and order quantities to ensure customers get the products they want while minimizing any excess inventory and the additional carrying costs.
Delivery and Logistics involves scheduling and delivering the final product directly to the customer. Critical to the overall customer experience, the delivery process requires companies to manage logistics, methods of transportation, and unforeseen circumstances, like extreme weather.
Product Returns is the final stage in supply chain management. While companies aim to minimize returns, product returns are often inevitable, and customer support for product warranty and other returns is essential. This stage also presents a valuable opportunity for a company to collect customer feedback and minimize future returns. Qualified legal counsel with expertise specifically in Supply Chain and Commercial Contracting would also be able to ensure the company’s product warranty complies with state and federal warranty laws.
Supply Chain Management Strategies and Risk Mitigation
Supply chain management strategies mitigate risks, streamline relations between suppliers and businesses, and improve the customer experience. The combination of rapid innovations in online shopping, giving consumers more purchasing options than ever, and the rise in a demand-driven economy have paved the way for customer-centric supply chain strategies. This type of strategy focuses on the customer experience at every step, going beyond customer service to align with customers’ social values, last-mile delivery needs, and supply chain visibility. Many factors influence supply chain strategies, including product offerings, market demand, consumer needs, resources, and trade regulations. Businesses should develop an individualized plan considering these and other crucial factors to remain competitive.
Supply chain disruptions can stem from various sources such as natural disasters, geopolitical conflicts, economic fluctuations, supplier issues, or unexpected events like the COVID-19 pandemic. These disruptions can severely impact a company’s operations, leading to delays, increased costs, and unhappy customers. Effective risk mitigation strategies, as the following, are essential to minimize the impact of these disruptions and maintain supply chain continuity.
- Inventory Optimization: Companies can optimize their inventory levels using demand forecasting and inventory management tools, to ensure that essential raw materials, components and, ultimately, the finished products are available to meet customer demands despite potential disruptions.
- Diversification of Suppliers: Relying on a single supplier can be risky due to the leverage it naturally creates for that supplier while limiting the customer’s ability to mitigate disruptions or issues with the sole supplier. Companies can mitigate this risk by diversifying their supplier base geographically and cultivating relationships with multiple suppliers. Diversification ensures that if one supplier faces a disruption, alternative sources can be tapped, reducing the impact on the supply chain while also facilitating more competitive pricing.
- Risk Assessment and Planning: Conducting thorough risk assessments and supply chain due diligence helps identify vulnerabilities in the supply chain. Companies can then develop comprehensive risk mitigation plans, including scenario analysis and contingency strategies. These plans should outline steps to be taken in the event of specific disruptions, ensuring a rapid and organized response.
- Enhanced Supply Chain Visibility: Real-time visibility into the entire supply chain is critical. Advanced technologies, such as IoT sensors and blockchain, enable companies to monitor the movement of goods, track inventory levels, and predict potential disruptions. This visibility allows for proactive decision-making and quick responses to emerging issues.
- Collaborative Relationships: Building strong, collaborative relationships with key suppliers, distributors, and logistics partners fosters open communication channels. Partnerships built on trust and transparency enable the sharing of information and resources during disruptions. Collaborative efforts with suppliers can lead to innovative solutions to overcome disruptions more effectively. Additionally, manufacturing and supply agreements often require customers to provide the supplier with a non-binding forecast of anticipated orders to ensure the supplier maintains adequate inventory levels to fill purchase orders and collaborate to ensure inventory optimization. For this and many other reasons, just as “good fences make good neighbors, good contracts make good partnerships.
- Agility and Flexibility: Agile supply chains can quickly adapt to changing circumstances. Companies often invest in flexible manufacturing processes and logistics solutions that can be adjusted based on demand fluctuations or disruptions. This adaptability enables companies to reconfigure their supply chain networks relatively quickly in response to unforeseen events.
- Continuous Monitoring and Improvement: Supply chain risk management is an ongoing process. Regularly monitoring the supply chain performance, reassessing risks, and updating mitigation strategies are essential. Continuous improvement ensures that the supply chain remains resilient and responsive to evolving challenges.
The Role of Technology in Supply Chain Management
Technology and innovation play a pivotal role in transforming traditional supply chain practices, enhancing efficiency, reducing costs, and improving overall competitiveness. Industry 4.0 (also known as the fourth industrial revolution) encompasses new disruptive technologies that are redefining supply chain management; such like:
- Data Analytics and Predictive Modeling: Advanced data analytics tools enable supply chain professionals to analyze vast amounts of data, providing valuable insights into consumer behavior, market trends, and demand patterns. Predictive modeling algorithms help forecast demand accurately, allowing companies to optimize inventory levels and production schedules, minimizing wastage, and ensuring products are available when and where they are needed.
- Artificial Intelligence (AI): AI-powered algorithms analyze complex supply chain data to identify patterns and make intelligent predictions. Machine learning algorithms learn from historical data, enabling systems to continuously improve decision-making processes. AI can optimize routes for shipments, automate customer service through chatbots, and identify potential bottlenecks in the supply chain, allowing for proactive problem-solving.
- Automation and Robotics: Automation in warehouses and distribution centers streamlines order fulfillment processes. Robots and automated guided vehicles (AGVs) can handle repetitive tasks, increasing the speed and accuracy of tasks like picking, packing, and sorting. This not only reduces labor costs but also minimizes errors, ensuring higher customer satisfaction.
- Internet of Things (IoT) and Real-time Tracking: In a survey from Deloitte, 72% of business leaders believe that IoT will have the largest impact on organizations going forward. IoT devices, such as sensors and RFID tags, enable real-time tracking of goods throughout the supply chain. This visibility enhances monitoring, allowing companies to track the condition and location of products in transit. It ensures timely deliveries, reduces the risk of theft or damage, and enables proactive decision-making in case of unexpected events.
- Blockchain Technology: Blockchain provides a secure and transparent way to record transactions across the supply chain. It enhances traceability by creating an unchangeable digital ledger of transactions, ensuring the authenticity of products, and verifying the credibility of suppliers. This technology is particularly valuable in industries where the origin and authenticity of products are critical, such as food and pharmaceuticals.
- Collaborative Platforms: Cloud-based collaboration platforms facilitate real-time communication and information sharing among supply chain partners. These platforms enable suppliers, manufacturers, distributors, and retailers to collaborate effectively, share forecasts, and coordinate inventory levels. Enhanced collaboration reduces lead times, minimizes stockouts, and improves overall supply chain efficiency.
- 3D Printing: Additive manufacturing, or 3D printing, allows companies to produce parts and products on-demand, reducing the need for large inventories and long lead times. It enables localized production, minimizing transportation costs and environmental impact. Additionally, it supports customization, enabling businesses to cater to specific customer requirements efficiently.
By adopting new technologies, businesses can benefit from enhanced automation, self-optimization, predictive maintenance, and data-driven decision-making. Additionally, technologies like those introduced by Industry 4.0 have created breakthroughs in supply chain visibility by providing real-time insights into materials, suppliers, orders, and delivery information.
Cybersecurity in Supply Chain Management
Unfortunately, in today’s rapidly developing digital world, all businesses, large and small, are vulnerable to potentially devastating cyberattacks – including attacks on the supply chain.
- For example, major corporations like Apple and Microsoft discovered a major vulnerability when security researcher Alex Birsan hacked their internal systems with a supply chain attack, he called “dependency confusion.” Though this code was harmless, it revealed the potential for other hackers to do the same with malicious code.
- In May 2023, Norton experienced a supply chain cyberattack that targeted a managed file transfer software that transferred files between Gen Digital’s office and customers. The attackers infiltrated Norton’s network, accessed personal employee information, and demanded a ransom payment in exchange for not releasing the data.
According to a 2023 supply chain survey, 86% of executives surveyed believe their company should invest more in technology to identify, track, and measure supply chain risk. Companies must be diligent in mitigating this risk by implementing cybersecurity strategies to prevent attacks and limit the ability to exploit breached information.
Other aspects of supply chain cybersecurity include:
- Analyzing and encrypting sensitive data and information
- Implementing identity and access management to prevent unauthorized access
- Developing an incident response plan
- Adopting digital cybersecurity solutions with updated encryption and monitoring.
Consistent with the growing trend and risks in cybersecurity, as well as privacy laws, supply chain contracts often include provisions relating to cyber and data security requirements and compliance with applicable privacy laws when applicable, including international privacy laws like the European Union’s Global Data Protection Regulation (GDPR) which protects the data of EU’s citizens and residents, even if it is transferred outside the EU zone, which means that the GDPR would apply non-EU organizations that process the personal information of European citizens.
Navigating Global Trade Regulations and Agreements
One of the largest obstacles in supply chain management is navigating complex, evolving global trade regulations. The expansion of technology has facilitated rapid growth in the global trade network, which opens greater business opportunities but introduces the challenges of shifting policies and complex geopolitical relationships. With over 76% of world trade attributed to transactions connected to global supply chains, managing these global challenges has become critical to a company’s sustained growth and success.
Failing to comply with global regulations can ultimately damage a company’s reputation, result in significant monetary fines and other sanctions, and lead to goods being rejected or detained at the border. For example, US trade regulations have now fully implemented the supply-chain requirements of the Uyghur Forced Labor Prevention Act (UFLPA), which targets goods that are sourced in whole or in part from the Xinjiang Uyghur Autonomous Region within China. As a result, US Customs seizures related to forced labor, human trafficking, and UFLPA concerns has soared to well over $1 billion per year.
- International trade regulations, include those covering:
- Customs clearance
- Import and export restrictions
- Trade agreements
- Foreign labor laws.
- Product quality and safety regulations, including:
- Licenses and certificates
- Product labeling
- Product testing
- Quality standards
- Health and safety laws.
Ethics and Sustainability in Supply Chain Management
Over the past several decades, consumers have become increasingly aware of and interested in how products are manufactured and the impact on the environment. Concerns regarding ethics and sustainability often influence a consumer’s purchasing decisions, making them important factors in effective supply chain management. As a result, companies of all sizes that play a role in the supply chain are increasingly scrutinized for adherence with Environmental, Social, and Governance (ESG) initiatives and metrics.
Ethical supply chain practices focus on ensuring all stakeholders in the supply chain, from raw material suppliers to end consumers, are treated fairly and ethically. This includes fair wages, safe working conditions, adherence to labor laws, respecting human rights, as well as preventing child labor, forced labor, and discrimination. Companies can promote ethical conduct throughout the supply chain by requiring their suppliers to adhere to a code of conduct and performing periodic audits or requiring certifications of compliance. It may also include allowing workers to voice their concerns and freedom of association, as well as providing safe channels for reporting grievances. Upholding human rights not only aligns with ethical principles but also fosters a positive work environment, enhancing employee morale and productivity.
Key considerations in ethical supply chain management include:
- Understanding the legal and regulatory environment of applicable jurisdictions, including labor laws, trade agreements and regulations, and the impact of import/export sanctions, tariffs, and other considerations
- Developing best practices for supply chain due diligence and compliance measures
- Understanding ESG standards and metrics, the violation of which can contribute to environmental harm, and result in massive monetary penalties and dissatisfied consumers
- Continuously engaging with suppliers about standards, guidelines, and processes, including quality and compliance programs
- Prioritizing supplier visibility, manufacturer screenings, and monitoring of supplier profile changes (often with the help of supplier relationship management software).
Environmental Sustainability in the supply chain focuses on reducing the environmental footprint and impact of a company’s operations. This includes minimizing waste, conserving natural resources, and adopting eco-friendly practices. For example, companies often invest in renewable energy sources and implement energy-efficient technologies to reduce greenhouse gas emissions and other environmental impacts. Sourcing of sustainable raw materials, recycling programs, and responsible waste management are often essential components of environmentally conscious supply chain practices. Governments across the globe are increasingly regulating companies to impose and enforce sustainability requirements for businesses, including their supply chains.
Sustainable supply chain management has become increasingly important since the early 2000s. It involves incorporating ethical, sustainable, and climate-friendly practices into every stage of the supply chain. Important considerations in sustainable supply chain management include:
- Sustainable material sourcing and procurement policies
- Use of recycled materials and sustainable packaging
- Use of renewable energy sources (e.g., solar energy)
- Use of sustainable or “green” technology (e.g., LED lighting)
- Implementing local operations to bolster the local economy and reduce emissions
- Relationships with suppliers that uphold high standards in sustainability
- End-to-end supply chain visibility to track materials and products throughout the supply chain, making it possible to identify sustainability concerns
- Tracking and reporting environmental performance metrics
- Curbing waste by limiting overproduction and adopting consumer exchange programs.
Ethical, socially sustainable supply chains bolster a company’s reputation, promote customer loyalty, and may help win investors. Ethical supply chain practices also prevent lawsuits, fines, boycotts, and other legal penalties. In the long term, these benefits support improved financial performance. Understanding and prioritizing these ethical supply chain practices will continue to be key to a company’s profitability and long-term viability.
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Source list:
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